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Facts & Figures

Plant 1 (Headquarters)

Jebens GmbH
Daimlerstraße 35–37
70825 Korntal-Münchingen
Germany


Plant 2

Jebens GmbH
Industriestraße 37
86720 Nördlingen
Germany


Managing Director: Carsten Schmickler

Business units
  • Flame-cut parts in large format
  • Welded and mechanically treated components
  • Thermal treatment
  

Founded in:
Number of employees:
Volume of steel processed p.a.:
Member of:
Headquarters:
Sales office:
Portfolio
  • Volume of stock:
  • Materials:

  • Production of flame-cut parts
  • Welded components with unit weights up to
  • Floor space:
  • Machinery and equipment:
1950
180
65,000 tons
Group Dillinger Hütte (since 1990)
Korntal-Münchingen, Germany
Essen, Germany

30,000 tons of heavy plates up to 650 mm thick
structural grade steels and high tensile steels
(specialities) up to 650 mm


160 tons
20,000 m2
see here



Thermal cutting

14 thermal cutting machines
  • plasma cutting
  • oxygen cutting
 
  thickness range: 8 - 1,100 mm
  width up to 8,000 mm
  length up to 20,000 mm
  max. unit weight 55 tons


Chamfering robots + CNC chamfering aggregatesindividual contour-true chamfering and cutting in multiple layers 
  thickness range 8 - 500 mm
  width up to 2,200 mm
  length up to 8,500 mm
  max. unit weight 20 tons



Straightening

2 straightening presses
  • to DIN specifications
  • to customer specifications
 
  pressure up to 3,500 kN
Flame straightening  
  controlled straightening of thick plates  



Thermal treatment

Furnace
  • low-stress annealing
 
  width 5,800 mm
  length 15,000 mm
  height 3,800 mm
  max. charge weight 160 tons
 
  • normalising
 
  width 3,500 mm
  length 10,500 mm
  height 2,500 mm
  max. charge weight 40 tons



Surface treatment

Continuous type shot blasting machine  
  width up to

 2,700 mm
Manual blasting cabin  
  max. filling weight Plant 1

 40 tons
  max. filling weight Plant 2
 160 tons
Mobile blasting system  
     
2 painting cabins
  • Plant 1 for solvent-based and waterbased paints
 
  width 5,000 mm
  length 9,000 mm
  height 2,500 mm
  max. unit weight 40 tons
 
  • Plant 2 for solvent-based paints
 
  width 5,800 mm
  length 11,500 mm
  height 3,800 mm
  max. unit weight 160 tons



Machining

CNC machining centre for milling and drilling  
  max. X-axis 16,000 mm
  max. Y-axis 3,700 mm
  max. Z-axis 2,500 mm
  max. unit weight 100 tons



Welding

MIG / MAG / submerged arc welding facilities  
     
Weld tilt and turn table  
    30 tons
  max. unit weight 50 tons
2 welding robots
  • Plant 1
 
  max. X-axis 5,500 mm
  max. Y-axis 3,700 mm
  max. Z-axis 3,000 mm
 
  • Plant 2
 
  max. X-axis 15,000 mm
  max. Y-axis 6,000 mm
  max. Z-axis 5,500 mm


  • Also welding of fine grain structural steels
  • Build-up welding / plating of cast steel
  • Certification according to the DIN EN 729-2:1994 and ISO 3834-2:2006 standards ("Higher Welding Certificate") as well as EN 1090 Exec 4



Testing facilities

  • Ultrasonic inspection also with phased-array technology for fast and reliable checking from several angles
  • Strength and crack testing
  • Spectral analysis
  • All testing options with suitable documentation
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