Facts & Figures
Plant 1 (Headquarters)
Jebens GmbH
Daimlerstraße 35–37
70825 Korntal-Münchingen
Germany
Plant 2
Jebens GmbH
Industriestraße 37
86720 Nördlingen
Germany
Managing Director: | Carsten Schmickler |
Business units
| |
Founded in: Number of employees: Volume of steel processed p.a.: Member of: Headquarters: Sales office: Portfolio
| 1950 180 65,000 tons Group Dillinger Hütte (since 1990) Korntal-Münchingen, Germany Essen, Germany 30,000 tons of heavy plates up to 650 mm thick structural grade steels and high tensile steels (specialities) up to 650 mm 160 tons 20,000 m2 see here |
Thermal cutting
14 thermal cutting machines |
| |
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thickness range: | 8 - 1,100 mm | |
width up to | 8,000 mm | |
length up to | 20,000 mm | |
max. unit weight | 55 tons |
Chamfering robots + CNC chamfering aggregates | individual contour-true chamfering and cutting in multiple layers | |
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thickness range | 8 - 500 mm | |
width up to | 2,200 mm | |
length up to | 8,500 mm | |
max. unit weight | 20 tons |
Straightening
2 straightening presses |
| |
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pressure up to | 3,500 kN | |
Flame straightening | ||
controlled straightening of thick plates |
Thermal treatment
Furnace |
| |
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width | 5,800 mm | |
length | 15,000 mm | |
height | 3,800 mm | |
max. charge weight | 160 tons | |
| ||
width | 3,500 mm | |
length | 10,500 mm | |
height | 2,500 mm | |
max. charge weight | 40 tons |
Surface treatment
Continuous type shot blasting machine | ||
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width up to | 2,700 mm | |
Manual blasting cabin | ||
max. filling weight Plant 1 | 40 tons | |
max. filling weight Plant 2 | 160 tons | |
Mobile blasting system | ||
2 painting cabins |
| |
width | 5,000 mm | |
length | 9,000 mm | |
height | 2,500 mm | |
max. unit weight | 40 tons | |
| ||
width | 5,800 mm | |
length | 11,500 mm | |
height | 3,800 mm | |
max. unit weight | 160 tons |
Machining
CNC machining centre for milling and drilling | ||
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max. X-axis | 16,000 mm | |
max. Y-axis | 3,700 mm | |
max. Z-axis | 2,500 mm | |
max. unit weight | 100 tons |
Welding
MIG / MAG / submerged arc welding facilities | ||
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Weld tilt and turn table | ||
30 tons | ||
max. unit weight | 50 tons | |
2 welding robots |
| |
max. X-axis | 5,500 mm | |
max. Y-axis | 3,700 mm | |
max. Z-axis | 3,000 mm | |
| ||
max. X-axis | 15,000 mm | |
max. Y-axis | 6,000 mm | |
max. Z-axis | 5,500 mm |
- Also welding of fine grain structural steels
- Build-up welding / plating of cast steel
- Certification according to the DIN EN 729-2:1994 and ISO 3834-2:2006 standards ("Higher Welding Certificate") as well as EN 1090 Exec 4
Testing facilities
- Ultrasonic inspection also with phased-array technology for fast and reliable checking from several angles
- Strength and crack testing
- Spectral analysis
- All testing options with suitable documentation